Matchless Machines and Technology

SECTOR GEAR MACHINING AND GRINDING MACHINES
RACK MILLING AND GRINDING MACHINES

Our  Sector Gear Shaping machines for Steering Shaft Sector Gears have excellent references in India! We also offer Rack Milling machines suitable for mass production of spur and helical rack gears for use in engineering machinery, elevators and machine tool manufacturing. High precision grinding machines for sector gears, racks , piston nuts, rocker-shafts, connecting rods, flanges, and flange fork teeth are also available!  DIN 6 assured!

Sector Gear Shaping
CJMT Sector Gear Shaper
CJMT Sector Gear Shapers are used for shaping steering sector shafts either from forgings or pre-hobbed components.
CJMT Sector Gear Shaper in India

SECTOR GEAR SHAPING MACHINES

CJMT CNC sector gear shaper YK5612D is suitable for machining sector gears of micro, light, medium and heavy-duty vehicles with constant ratio, variable ratio, variable ratio crown gear etc.  The machine can be offered with  a tailstock and automatic workpiece location, position alignment and column locking. According to customer requirements, we can design special CNC programs for non-linear variable ratio crown gears and non-standard teeth profile cutting. 

Some other features of this machine model are: 

1. Heavy-duty linear guideway to ensure the cutting rigidity. 

2. Main drive from High torque Gearbox. 

3. Machine table with bearing, low friction and high speed and rotation precision, high efficiency machining. 

4. CNC software for machining rocker shaft of constant ratio, variable ratio, eccentric ratio etc. 

5. Automated features such as auto-locking of machine column and auto-workpiece location.

RACK SHAPING AND RACK MILLING MACHINES

CJMT also offers Rack Shaping as well as Rack  Milling machines suitable for mass production of spur and helical rack gears for use in engineering machinery, elevators and machine tool manufacturing. 

CNC rack milling machine YK8532A is suitable for gear profile machining of automobile steering system rack gear, piston and transmission shaft flange and flange yoke. The machine is capable of completing the entire rack profile. It has a high processing efficiency and excellent precision and repeatability and is therefore especially suitable for mass production. It can also be used for prototyping or small batch production.

Rack Gear Milling machine
CJMT Rack Milling Machine
CJMT Rack Milling Machine for machining of steering racks
CJMT Rack Milling Machine
CJMT Rack Milling Machine YK8532A for machining of steering racks and piston nuts

SECTOR GEAR, PISTON NUT AND RACK GRINDING MACHINES

CJMT Rack Grinding Machines are powerful and capable of Creep Feed Grinding. 

The model YK7832 is capable of heavy duty grinding on which it is possible to clamp upto 8 racks at a time and  grind from solid to a depth of  5 mm in a matter of about  6 minutes!

CJMT high precision grinding machines are suitable for for sector gears, racks , piston nuts, rocker-shafts, connecting rods, flanges, and flange fork teeth.  DIN 6 assured!

Machine main technical features:
1.The spindle is driven by Siemens servo motor, and has in-built capability to automatically monitor and facilitate dynamic balancing of grinding wheel as well as carry out grinding at constant linear speed.
2.Machine is equipped with AE automatic cutter positioning system.
3.The dressing wheel is direct-driven by a  motorized spindle with high rotation accuracy and reliability.
4. It is equipped with a high precision online measurement system.
5.The chip conveyor is equipped with constant temperature control for grinding oil.
6. To ensure safety, the machine has a in-built auto-retract function in case of power failure.

Steering Shaft and Piston Grinding Machine - CJMT
CJMT Sector, Rack and Piston Nut Grinding Machine
Rack grinding machines
CJMT Rack Grinding Machine

QUESTIONS?

Like to know more about the Sector gear machining or rack machining or grinding solutions we can offer?

Feel free to speak to us! We would be happy to help! 

Reach out on info@matchlessmachines.in

Scroll to Top