Matchless Machines and Technology

HIGH PRECISION MECHANICAL AND HYDRAULIC FIXTURES / CLAMPING DEVICES

We are authorized channel partners in India for Wilhelm König-mtm, Germany;  one of the global leaders in high precision Mechanical and Hydraulic Fixtures or  clamping devices. Each Mandrel / Chuck / Clamping system is designed by König-mtm according to your specific quality requirements, and completely customized as per your component and machine. You can find more information on https://koenig-mtm.com/

Contact us today for your requirements of Gear Grinding Fixtures as well as other work holding device requirements!

KÖNIG QUICK CHANGE CHUCKS FOR FASTER CHANGE-OVERS

Quick change chuck for Hydraulic and Mechanical Fixtures
König-mtm Quick Change Chuck

Machine tools equipped with König-mtm’s quick-change chucks allow faster change of clamping tools thereby boosting your productivity! Especially in a batch production scenario, they unlock the full value of your expensive hard finishing machine by allowing you to change your Gear Grinding Fixtures in minutes!

For more information on König’s Quick Change Chucks click on the links below:

Hydraulic quick-change systems from könig-mtm  

Zero-point clamping systems

KÖNIG HYDRAULIC CLAMPING SYSTEMS

Hydraulic Fixture for high precision clamping
König-mtm Hydraulic Clamping

Run-out and axial accuracies less than or equal to 0.003 mm for your high precision clamping requirements.
With High torque transmission, Stable construction and ease of operation! Fully customized for your unique requirement, these are designed either to be actuated manually or by machine pressure.

For more information on König’s Hydraulic Clamping Systems click the links below: 

Machine actuated Hydraulic clamping  systems from König-mtm 

Manually actuated hydraulic clamping systems

KÖNIG MECHANICAL CLAMPING SYSTEMS

Mechanical Fixture for sturdy gear clamping
König-mtm Mechanical Clamping

Mechanical clamping devices and fixtures from König-mtm provide you with increased loading clearances and enable you to clamp greater component tolerances. Depending on the requirement, expansions of 1 mm are possible. You reduce your set-up time and increase productivity!

CASE STUDIES OF CLAMPING SOLUTIONS FOR CHALLENGING SITUATIONS

König devices for differential housing of EV-drive train: 

Unique clamping solution for EV Differential

The workpiece is properly centered and clamped by a multi-taper collet with a  runout accuracy of less than 0.005 mm

The axial location of the differential housing is on the face of the bearing seat – if necessary the device is equipped with part present control.

An integrated damping unit – spring loaded or hydraulic – supports the spline on the gear face below the root diameter to avoid vibrations during the grinding process.

The differential housing is centered on the second bearing seat with an additional collet actuated  over the stroke of the tailstock.

For sealing of the workpiece from dirt a protection bell can be mounted to the tailstock unit.

König eccentric clamping solution for cycloidal disks

Konig eccentric clamping device for cycloidal discs

Cycloidal  gearboxes  are  very  robust  against shock   loads   and   also   provide   excellent positioning accuracy due to their very low back- lash and high torsional stiffness. They are therefore finding popularity in Robotic and automation gear boxes.

Most cycloidal disks, have to be  provided with a qualified central bore for grinding the cycloidal profile,  for  technical  production  reasons.  This bore, however, is not a functional feature, and leads to unnecessary higher manufacturing costs. manufacturing costs. 

With the new clamping solution, this bore can be eliminated and eccentric  clamping takes place directly in the functionally relevant reference bores on the pitch circle, which also serve as the basis in the assembly.

Some other interesting applications that Konig offers clamping devices for:

Some other interesting applications that Konig offers clamping devices for are : 

  1. Cam Grinding
  2. Polygon Cam Grinding
  3. Bevel Gear Clamping
  4. Clamping for short clamping lengths
  5. Hard Part Turning

Bring us your most challenging parts and we will give you a solution!

QUESTIONS?

Whether you’re curious about the solutions that we can offer for a specific process or you have a challenging part for which you need a clamping solutions – feel free to speak to us! We would be happy to help! 

Reach out on info@matchlessmachines.in

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